Solutions of Press Brake for Safety Arrangements



DSP Laser Protection in Italy

If safety is your top priority, you must integrate DSP® laser protection.

Key technical features

Laser protection, multi-beam receiver

Protected areas, front, center and rear.

Safety class CAT.4 and SIL3

Protection class of the detection housing: IP 65

Laser classification: Class 1 M

Response time: 5 ms

Operating temperature 0°C 50°C

Mounting on upper beam

Change of speed point : 5mm + stopping space

Maximum protection distance up to 15M

LEDs indicate various statuses

The perfect combination of high quality - performance - efficiency

Wiring Diagram

MCS + DSP Access Points

Main technical features

Laser protection, multi-beam receiver

Protected areas, front, center and rear.

Safety class CAT.4 and SIL3

Detection housing protection class: IP 65

Laser classification: Class 1 M

Response time: 5 ms

Operating temperature 0°C-50°C

Mounting on upper beam

Box mode functions

Overrun distance test (automatic)

High speed & Low speed control

Low speed auto mute

Direction control

Replacement speed point: 2mm

Up to 2 Pedal Controls with Antipanic

Side Repair Control

Retro-repair control

Rear block drive

Automatic tool block

Emergency control

Direct valve actuation

Valve monitoring

CNC Interface

Edge Banding Control

The DSP LASER AP safety device is a visible laser barrier designed to protect the operator of the bending machine from crushing between the upper and lower tools during rapid shutdown of the press.It complies with the safety standards specified in EN 12622. The device consists of a transmitter (TX) that emits the laser light and a receiver (RX) that detects the laser light and processes the received signals using the MCS module, which manages a large number of signals and performs various machine functions.

Brackets

Brackets are mandatory safety devices for the correct mounting of photocells on bending machines to prevent injuries. On request, we offer brackets with different running strokes to meet your specific needs.

Technical features

Aluminum construction, sturdy and stable

Easy to install and adjustable in multiple directions

Equipped with a scale, according to the punching machine

Adjustment according to the height of the press

Practical, fast and competitively priced

Advantages of the automatic holders

They can be managed using CNC and Barcode Scanner Reader technology, offering several advantages:

Immediate adjustment

Available in different formats

Large displacement range

Suitable for any type of machine

Optical Safety Systems - Advanced

ADH® CNC Bending Machines with OEM EMBEDDED LAZERSAFE offer superior solutions for increased operator safety and machine productivity. Lazer Safe's PCSS A service is designed to work seamlessly with the bending machine, and the Lazersafe system meets the requirements for Class 4 safety and complies with the most stringent international safety standards. In addition, the system includes a CE certified Class 4 safety controller with integrated features.

Optional

Lazersafe-PCSS A0 LZS-XL

Lazersafe-PCSS IRIS

Bend Speed Management (BSM)

Both the IRIS and IRIS Plus models are combination systems that provide high performance optical protection during high-speed tool shutdown. Once the bending process has started, image processing takes over. These systems capture and process images in real time and transmit real-time data to the CNC system via SmartLink. The image processing systems are fully integrated in the IRIS and IRIS Plus receivers and require no additional hardware or software.

The European bending machine standard EN12622 limits bending speeds to 10mm/s, ensuring a basic level of operator safety by regulating the speed of material movement towards the operator during bending.

However, the Machinery Directive and EN12622 provide for faster bending speeds using wider V-tools, as long as certain operations can be adequately monitored. In CNC systems, manufacturers can set faster bending speeds for wider V-tools and the bending speed management process automatically monitors the speed of the material as it passes through the bending arc, thus providing safe conditions for faster bending.

Automatic Tool Alignment

Systems with camera receivers provide automatic tool alignment, eliminating the need for precise manual adjustments. This process can be fully automated in the CNC via SmartLink without the operator having to press the TOOL ALIGN button.

Certifications and Standards Compliance

The OEM Embedded Systems LZS Series and IRIS Series hardware and software are CE certified and comply with all international safety standards for press brakes, including EN12622, ANSI B11.3-2012, CSA Z142-10 and NR12.

Bending Machine Control Safety System - Advanced

The PCSS-A is a programmable safety controller that enhances the performance and safety of bending machines. It integrates all control, safety and monitoring functions into one system, providing flexibility and simplifying the design process for press brakes manufacturers without the need for complex third-party components and software integration. pcSS-A achieves an optimal balance of functionality and performance while reducing build costs. This provides an efficient and cost-effective platform with fewer components, less cabling, simplified interfaces, and CE-certified hardware and software to minimize engineering and build time.